Decosse Group
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Decosse Group is built in auto and motorcycle industry in Qinghe county, Hebei province. Decosse covers an area of 100 mu, with a construction area of 53000 square meters, The production and development of products is in the leading position in the filter industry


The new production line is mainly used for the production of spin-on oil filter, air filter, and the stamping and stretching of the products, The new plant consists of Raw Material Department, Finished Product Warehouse, Laboratory, Air Filter Workshop, Oil filter Workshop and Office Area In the management, Decosse introduces Toyota TPS lean management system The new factory has eight new stamping lines, The screw plate stamping line and the dense plate stamping line adopt the advanced technology at present


Compared with traditional equipment,our equipment saves raw materials about 30%, safety performance are improved by 100% The shell stretch line also implements automation Standardized production due to equipment upgrades, Which saves raw materials about 30%, and improves safety performance by 100% Production efficiency has also increased by 30%


Decosse also owns five endsville spin-on filter automatic assembly lines . Which saves labor 40%, yield increases to 40%. At the same time, the assembly line leak detection system ensures the products closed experiment 100%, to guarantee all the finished products are 100% qualified. For the spin-on filter spraying line selects step-motor . Utilizing Customized automatic manipulator to realize spraying line and painting line, painting line and solidification line to automatically transform in high speed. Each color has independent spraying booth to realize production “ Zero transformation” and powder “Zero pollution” technical environmental protection requirements.


For the continuous line which is composed with the air filter net line, air filter folding paper line , air filter PU glue injection line , iron cover injection glue line and automatic spraying package line etc, the yield has a great improvement Among them,the roller folder machine of the air filter folder line and equipment manufacturers develop and ensure that the filter paper corrugated without damage in the filter paper folding process. This process not only improves the dust holding capacity,but also further improves the products’ lifetime.


The automatic PU glue injection machine realizes unmanned airtight automatic feeding, Which avoids PU glue contacting with air, reduces the bubbles in the Pu glue production process, improves the quality of products greatly. Profits from the good implementation of lean production management mode, using the catenary and lean slide assembly line, saving labor 60%, production efficiency reaches 200pcs per hour.


After the new plant is put into operation, the output of 20 million sets will be increased every year, includes 8 million sets of air filters, 6 million sets of oil filters, 4 million sets of fuel filters, and 2 million sets of cabin air filters, annual output value of 200 million yuan, resulting in 5 million of the tax amount. So far, Dekesi auto parts Co., Ltd. has owned 150 million yuan of fixed assets.


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